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Inkjet Printed Calibration Charts

This page describes our technical capabilities for digitally printed targets using Drop-on-Demand Micro Piezo Inkjet technology. These are printed on high-quality aluminium composite panels (Dibond) using UV-cured pigmented inks.

RESOLUTIONS

We offer two resolutions based on the droplet size used during printing. Smaller droplets give sharper edges and better feature resolution.

  • Standard Resolution — 10 picolitre drops: suitable for features down to 2.0mm, edge roughness typically ±0.2mm.
  • High Resolution — 3.7 picolitre drops: suitable for features down to 0.5mm, edge roughness typically ±0.06mm.

FEATURE TOLERANCES

These tolerances apply to individual elements of the pattern (e.g. line width, spot diameter, etc). Higher resolution settings provide tighter control over the Critical Dimension (CD):

Resolution
Min Feature
CD Tolerance
Standard (10pl)
2.0mm
±0.4mm
High (3.7pl)
0.5mm
±0.2mm

All figures above in millimetres....


POSITIONAL ACCURACY & PITCH

Positional accuracy refers to the placement of individual features in relation to the design. Pitch accuracy describes the spacing between repeated elements in an array.

Resolution
Positional Accuracy
Pitch Tolerance
Standard (10pl)
±0.5mm
±0.2mm
High (3.7pl)
±0.2mm
±0.1mm

INK THICKNESS & DENSITY

Each colour of ink has different physical properties. The figures below show measured film thickness and Optical Density (OD) per single coat:

Ink Colour
Thickness
Optical Density (OD)
Black
0.025mm ±10%
0.74 OD ±10%
White
0.121mm ±5%
0.36 OD ±20%

DIMENSIONAL TOLERANCES (CHART EXTENTS)

We use calibrated OGP and Nikon MM systems to verify the physical size of printed charts. The table shows maximum variation from design size:

Resolution
Chart Size Accuracy
Standard (10pl)
±1.0mm
High (3.7pl)
±0.5mm

INSPECTION OPTIONS

Every chart undergoes visual and dimensional checks. Options are available for formal certificates:

  • Standard Inspection: Visual flaw check, dimension check, CD measurement, and digital photo.
  • Certificate of Conformance: Adds formal signed documentation with tolerances confirmed.
  • Measurement Certificate: Adds OGP measurements of chart extents, one feature, and one pitch spacing.

CAPABILITIES SUMMARY

Technology
Drop-on-Demand Piezo Inkjet
Materials
3mm Aluminium Composite (Dibond)
Bed Size / Image Area
480 x 590mm
Max Feature Size
Unlimited
Min Feature Size
0.5mm (High Resolution)